Complete Cockpit Stereo Upgrade

HIFI

Member
TECHNICAL Contributor
Oct 5, 2006
555
Rio Grande, TX
Boat Info
1998 400EC
Engines
Merc 454 Horizon
Boat Stereo Project

I wish I had some progress photos as this was a fun project. The entire system was designed by yours truly. I selected equipment including signal processors, amps, speakers with one goal in mind . . . SCL . . .Sound as Clear as Light. I learned a couple things from my last installation. It was a nice system as well but it had emphasis on SPL . . . Sound Pressure Level. So let's take a look . . .

Power and Ground. I am running off two Deep Cycle Batteries in parallel. Because off current demand and a 25ft run I am using the largest power cable I could find, 1/0 gauge. I am fused close to Battery source using a Blue Sea Systems 100 Amp Breaker.

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I still have a hunger for SPL so I want to be sure to get as much current as needed from two batteries. I don’t have a photo showing my power distribution block that takes these 1/0 Gauge runs to my Amp and Signal Processors. I used Rockford Terminals that accept 1/0 Gauge and feed 4 Gauge power cables to each amp, 8 Gauge for each Signal Processor and a homemade separate remote “power on” circuit for each component.

I am hooked on this old Sony Head unit (CD-XMP70). For my needs it offers the most important versatility . . . aux in, sat in, 10 disc changer compatible, a disc tray(not a disc slot), and its remote capabilities and a few other technologies. It has all kinds of outputs and crossover capabilities that I simply don’t use. I use the volume control, front line out and line in for sat, cd, aux. I have connected Sony’s 10 Disc CD Changer, Sony’s XM Satellite Tuner, Sony’s Wired Remotes, And Ipod on the inputs.

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Next is signal processing . . . The first connection from my L/R Line Out of head unit is Audio Control’s 2 Channel Overdrive.

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Overdrive raises Sony’s pre-amp signal up to 24 db. This insures a higher power yet super clean signal transfer to amps down line. No head unit offers this kind of output drive power. This is important in the long and multiple cable runs that come with multi amp systems in Boats. Overdrive insures I get maximum dynamic range, sound clarity and reduced noise floor. Noise floor can be noticed in that hiss a system can have when you dial up the volume and you are between tracks on a CD. I have Zero noise at max volume. This is a result of the Overdrive, its gain amp, its quality internal grounding plus a direct wire to batteries.

I am using a Audio Control EQL.

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This is one of the very best EQ’s. Too many reasons to mention all but here are a few. Most important is Input and Output level matching. It has wide range dual bandwidth adjustments. Six bands for low end and seven bands for everything else. Internal high quality grounding reduces interference in all Audio Control components. All equalization adjustments were made using a sound analyzer, microphone at helm, and pink noise generator.

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Final processor is Audio Control 24XS.

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The 24XS Electronic Crossover, like all Audio Control components, is super good and uses proprietary 24 dB/Octave Linkwitz-Riley crossover technology. The short verse is this crossover does a better job of separating your sub bass from all other signals. There is also a subsonic filter that will help reduce power robbing in frequency ranges you simply can’t hear or use in a boat cockpit. I use it.

OverdriveAnd24XSsoundprocessors.jpg


So now I am done processing signal. What I have is a higher level 2 channel signal than any head unit could provide. With all the line matching, quality internal grounding, direct battery connections I should have eliminated any opportunity for outside interference. I am also using better quality shielded audio cables to reduce any unwanted interferences. This is the critical audio path because next is high power amplification. Anything in my signal that I have been concerned with so far is going to be amplified.

I am using four amplifiers. Each amp is four channel and each amp has bridging capability and more adjustments than I need. I am not using the head unit fader in this system as I will be controlling front/center/midship/rear volume levels with power assignment and tweaking of amp gain controls. The majority of power will be distributed to three front speakers and subs. Front speakers will create the “stage” while rear speakers provide the “fill”.
Below is a shot of the Amp Rack I built.

AmpRAck.jpg


Each amp is powered using 4 Gauge power cables from the 12 Volt Power distribution block. These are short six foot runs.

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OK . . . Speakers . . . This can get personal. I can’t say what is the best. I can tell you what my ears like. So here is what I did after listening to many “Marine Speakers”. I selected Infinity Kappa Perfect 6.1 Car Audio speakers. I use the same brand/model quality in all speakers. This is important in a multi speaker system. I want sound to blend seamlessly front to back and adding another brand or sound tears the seam. This is a rule in Home Audio Surround Sound and is a rule I follow at home, in the car and on the boat.

I have installed eight Infinity Kappa Perfect 6.1's. What I like about the Kappa Perfects is the quality of drivers and the crossovers use the Linkwitz-Riley 24 dB/oct technology I talked about earlier. Short verse . . . Highly defines and separates what signal range gets sent to the Tweeter or the Mid Bass driver. These speakers are “over the top”. They rock but really highly defined. The best of both worlds for me.
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Up front I am using a left and right as well as a center channel.

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Center channel up on my dash is a Kappa Perfect 6.1 in a box I built.

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Without this Center Channel one would have what I call “around sound” . Sound all around you is what most boats have because of speaker mounting choices. Moving sound up and in front of your face will give you a sound stage presence much like a staged concert. Weather you do it with a pair of speakers or one speaker as I have, this is an inexpensive and easy upgrade for any boat system. The Infinity Center Channel generously powered and bridged to two channels of amplification. I still have separation from each of the Left and Right speakers but have added presence up front with lead singers, lead guitars, pianos and more. After all the lead singer does not stand and sing to you left ear. He/She Grabs you by the ears and sings your face off. I consider this my most important speaker and I sound matched (brand/quality) to front L/R speakers. BTW . . .Back in the older days this center channel was called “Third Channel Logic”. Similar technologies were found on early Dolby Surround Receiver and it was used to simulate a surround mode when your source material was not Dolby encoded. In short . . . One matched Amp, One matched Speaker, one incredible difference.

Midway through the boat is a second pair of Infinity Kappa Perfect Two Way Separates mounted in the sides of arch.

radararchmount.jpg


While the higher mounting for these mid ship drivers was a better sound solution there was still, well, “Around Sound” present. I also added Center Channel using a the same Kappa Perfect 6.1 drivers. I front Loaded the Tweeter into the Woofer grill. I fabricated an offset to angle drivers rearward so as to not interfere with front staging. This addition is used to help reinforce the forward stage for rear passengers on boat.


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This Center Channel addition was the only modification I made to this system from its original draft. I did not have this need on my last boat because cockpit was shorter.

Mounted low in rear is a pair of Kappa Perfect Two Way Separates.

rearspkrmount.jpg


The mounting location is poor but they provide the rear fill I was looking for. This rear pair is powered down using just two channels of amplification. They play at a substantially lower volume so they don’t steal from the forward stage of sound. They really fill up this boat cockpit when the volume is demanded.

I am using a pair of 10 inch JL Audio Infinite Baffle Subwoofers in the most rearward part of the boat.

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Infinite Baffle is a compromise as compared to a properly constructed enclosed, ported or vented Subwoofer. Infinite Baffle Subs can get sloppy in their sound and rattle everything. One thing to consider if this is your choice is the baffle or mounting face. Anything you can do to reinforce this mount is going to help. The other thing to consider is power. Power can be your trump card. Forty percent of my total power is reproducing sub bass and keeping control of my Subs.

I am also running one 10 inch Sub up front in the most forward location I have.

DSC00268.jpg


It too is Infinite Baffle, reinforced mounting, and powered heavy. One thing I learned from my last boat project is one Subwoofer location is not enough. Due to the outdoor nature and the way Bass is reproduced you end up with large drop outs in volume as you move forward or back in your boat. There is always a sweet spot. There are no walls in a boat to reinforce Bass. I want sweet spots everywhere. Two Subs will do.


New Remote on dash.

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New Transom Remote

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Some random thoughts:

I don’t get too carried away with precision listening on the boat and there are some sound upgrades that just don’t pay dividends. For example. . I worked in a higher definition music server in exchange of the IPod interface. Using the well regarded Music Fidelity V-DAC external DAC and Flac files from a Laptop PC rather than the typical mp3, mp4, and apple lossless variations from same or IPod I was pressed to hear much difference. The problem is the ever present outdoor environment. I am trying to listen and birds are chirping, water is waving, wind is light but blowing. All this distraction minimized any sound quality dividends.

It is difficult to reproduce great hifi sound outdoors. It is even more difficult in a boat. Most of the problems I run in to are speaker placement. You can’t get far enough away from them and/or you are standing on one. I found the approach of front center staging the sound took a load off of everything else. Guest that sit on one side or another don't get blown away by a left or a right channel in this system design.

I feel strong about using same brand speakers throughout your multi speaker boat system. This will increase the chance of seamless sound front to rear.

Another problem with outdoor sound is bass and sub bass reinforcement. There simply are no walls to contain the low stuff. If you can design into your boat hifi I recommend one sub forward and one sub aft. Forward port and aft starboard if your floor plan will allow. This will greatly reduce drop outs and holes in your sound.

I also feel strong about the Line Driver for any boat system with the long cable runs and multi amp installs. I would use the Audio Control Overdrive in a one amp install with a three foot cable. The benefits are too large to not spend $125.00 on this signal processor.

Hope you enjoyed!
 
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Holy crap! That's a bit over the top? I guess when you get that system thumping it creates its own waves from the sound shock!
 
HIFI, your project rocks!
 
Wow!!! I am looking to upgrade my factory clarion just so I can run my IPOD direct and hookup my sat tv to the aux inputs to listen to the XM I get on Directv. Your installation blew me away!!! Very Impressive HiFi. I already have started looking to add amps and a sub ( now maybe 2 subs as per your suggestion). Thanks for sharing! Todd:smt038
 
Great Job!! you have to love good sound to understand

I am running 4 JL 10w7's to fill the holes

Enjoy the summer

BRBSTA
 
I like it - your bass can probably be heard on the other side of the border!
 
I feel like an amateur now (but it still rocks, cleanly).
 
Nice job!
What do you have invested in the build?
Doug
The cost of equipment added up but my largest expense was time. I have about 40 man hours invested in the cockpit stereo install and another 5 hours fabricating mounts. I purchased all the equipment on line (cost savings) and had it shipped to my home. It would be interesting to know what a professional would charge for 45 hours. I would like to know how much I saved or lost. I would still do it again myself for the enjoyment.
 
And as an added benefit, the power amps act a seatwarmers for the salon couch!

Seriously, nice job- but is there an issue with the heat buildup under there?
 
HIFIi, nice pics. I like the logical order of how you presented the system.
Question: Why dont I see a "bass capacitors" ?
Its not just your set-up but others as well.
 
Question: Why dont I see a "bass capacitors" ?
Its not just your set-up but others as well.

I won't speak for others but for me . . .

I've never seen any proof anywhere that a large capacitor does anything to improve the quality of the amplifier's output.

I have read plenty about and have experienced poor quality amp output due to its power supply (battery) not keeping up with needs (current draw).

Capacitors do not increase the voltage at the amplifier. The capacitor's voltage will be equal to the battery and charging system voltage. If the voltage at the battery falls below the capacitor's voltage, the capacitor will instantly discharge into the battery until their voltage is again the same. Unless there is some significant resistance in the power wire between the cap and the battery (with no load on the power wire), there's no way for the voltage between them to be different. If there's a load on the power wire (an amplifier drawing current), the voltage at the cap and amplifier will be lower than it is at the battery.

With that said I believe that our needs are met by a couple things:

1. Power Supply . . . How many deep cycle batteries are you dedicating to this circuit and are you able to recharge them at your needed rate.

2. If your amps will be satisfied from the aforementioned power supply are they able to deliver clean power and meet your speaker and listening needs.
 
HiFi

Excellent write up.

Question. I'm not familar with the 400EC so not sure if you had sound in the cabin. If so, do you have a way to control it's volume separate from the cockpit?
 
It's time for some tunes in my 220. I'm tired of bringing the Ryobi radio on board. No radio from factory. Jeez, what were they thinking!!??!
 
Typically capacitors are used to take the load off the alternator/electrical system when music is played very loud with heavy bass. Have you ever seen a system in a car and when the bass hits, the lights dim? The capacitor will avoid this issue. If your system never sees music with deep deep bass at high volumes, the need for a capacitor will probably be nill.

Doug
 
And as an added benefit, the power amps act a seatwarmers for the salon couch!

Seriously, nice job- but is there an issue with the heat buildup under there?


Wow! What a well engineered system. Great post. I was also wondering about the heat produced by the amps...I have 2 amps under my salon couch, and I just have a cheesy little fan moving some air around the amps. It works, but I was looking for a more permanent solution. How did you ventilate your amps?? Again-great install
 
Hifi,
After reviewing your awesome job I have decided to undertake a similar, albeit, scaled down version myself:smt021.
I want to switch out my stock head unit for a Clarion M309.
http://www.clarion.com/us/en/produc...nits/M309/us-en-product-pf_1172409026915.html

I was thinking of adding a couple of Clarion APX480M or Apx490M amps http://www.crutchfield.com/S-MmyWNo88laS/p_020APX480M/Clarion-APX480M.html. http://www.clarion.com/us/en/produc...s/APX490M/us-en-product-pf_1259392722169.html
I figure one amp to drive the speakers and one for the subs. I dont know what speakers I have....I will change them based on my current cut out. I was also thinking of adding two more speakers in the bow berth area. I'm not sure how to do this.....and maybe 2 in the Arch cutouts(May need a third amp). I also want to add a couple of subs. Now I have a question about these. Do they have to have a tube or can I just mount them in the side of the cockpit or under a seat like a speaker? I have a couple of older JBL 8" subs I never installed. Do these sound ok or should I go with the Clarion 10" or something else? I don't expect to approach the level of your set-up but certainly want to improve on what I have. Any feedback would be appreciated! Thanks. Todd :huh:
 
Todd- I have to admit, I've had those Clarion amps and was very unimpressed. They come stock on Four Winns and I upgraded my old boat's existing system with a second clarion amp. Was a complete waste. I gutted it all and went JL Audio. You can probably find something a little less expensive and get something much better. Just my .02. The clarions are not much a bargain for their quality.
 
Wow! What a well engineered system. Great post. I was also wondering about the heat produced by the amps...I have 2 amps under my salon couch, and I just have a cheesy little fan moving some air around the amps. It works, but I was looking for a more permanent solution. How did you ventilate your amps?? Again-great install

No heat issues that cause thermal shut down. The area does warms up.

I had thermal shut down on my last system and fans to blow air across heat sinks. I also had amps mounted in a vertical position. Not the best for those or my current amps.

So I am surprised, I have no fan or dedicated ventilation.

Here is my thoughts. I considered clarity over loudness in this set up. With that in mind I looked at two things . . . how to power the selected speaker system and how to power the amplifiers. First I have plenty of amplifier power and I run amps very efficient, certainly back of clipping distortion. Amplifiers produce heat when they clip (internal square wave reproduction or direct current . . .not good). I also am using two deep cycle batteries to feed the power needs and this results in efficiency as well. I think this area, 12volt supply, gets overlooked.
 

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