CAT 3126s overheating/running hot after sucking up mud

Yea, a lot of folks overlook that exhaust sparger (Shower Head). It has small holes around the outer perimeter so shower raw water into the exhaust flow and those little holes can get plugged.
 
Please correct me if wrong as I have not done this myself... Not yet.
Based on what I have read in the other threads regarding the HEX, can both side end caps be removed without losing the coolant? I was under the impression only the front (side where water enters/exits) could be removed for inspection.

My other thought was exactly that of TT, if you're not planning to lift the boat, then get a diver under there with a light to check the intakes. I don't know your water conditions, or how long it took since you bottom was cleaned and the problem first started, but around me the growth rate is incredible in the summer. I will have barnacles in 2 weeks. That, along with your mud/grass scenario could have you blocked up.
Also, so we are all clear, you are having nearly identical overheating on BOTH engines? At the same run speeds? That makes me think something environmental is/was the root cause.

I am not clear on the HEX and coolant, I will need others to chime in.

The boat is in fresh water. No growth that I am aware of and everything was clean 3 months ago when we brought it down from Maryland to VA. It's my assumption based on tribal dock knowledge the water is good, no growth.

Yes, BOTH engines. Yes, same run speeds.
 
Please correct me if wrong as I have not done this myself... Not yet.
Based on what I have read in the other threads regarding the HEX, can both side end caps be removed without losing the coolant? I was under the impression only the front (side where water enters/exits) could be removed for inspection.

My other thought was exactly that of TT, if you're not planning to lift the boat, then get a diver under there with a light to check the intakes. I don't know your water conditions, or how long it took since you bottom was cleaned and the problem first started, but around me the growth rate is incredible in the summer. I will have barnacles in 2 weeks. That, along with your mud/grass scenario could have you blocked up.
Also, so we are all clear, you are having nearly identical overheating on BOTH engines? At the same run speeds? That makes me think something environmental is/was the root cause.
There was a long, long, long discussion on these Hx's and removing the end caps earlier this year.
The answer is -
The end cap the raw water hoses connect is also where the tube bundle flange seals. If the end cap is pulled and the tube bundle becomes dislodged it will leak the engine's coolant. There is an O-ring for the end cap which seals to the tube bundle flange and an O-ring in the Hx body flange that seals the other side of the tube bundle flange. One side of the tube bundle is raw water and the other antifreeze. To remove this cap first take off the pressure cap on the expansion tank then carefully remove the end cap bolts, remove the end cap then put a couple of bolts back in to hold the tube bundle flange tight to the Hx body.
 
Last edited:
Thanks, I removed the inside one, the one that feeds from the raw water pump. I did not get any antifreeze dripping/leaking, only a little raw water. Reading your comment I should have seen antifreeze?

I have the O-Rings you reference, I did not replace them though when I reinstalled the inside cap. Wondering if I should have now.
 
Thanks, I removed the inside one, the one that feeds from the raw water pump. I did not get any antifreeze dripping/leaking, only a little raw water. Reading your comment I should have seen antifreeze?

I have the O-Rings you reference, I did not replace them though when I reinstalled the inside cap. Wondering if I should have now.
Not necessarily it will leak. If there is any pressure on the engine coolant side of things and that end cap is off, that pressure will easily dislodge the tube bundle and it will definitely leak. That is why I recommend removing the expansion tank cap and reinstall a couple of the bolts when that cap is off to hold the tube bundle tight to the Hx body.
 
Not necessarily it will leak. If there is any pressure on the engine coolant side of things and that end cap is off, that pressure will easily dislodge the tube bundle and it will definitely leak. That is why I recommend removing the expansion tank cap and reinstall a couple of the bolts when that cap is off to hold the tube bundle tight to the Hx body.

My lesson on my inside port h/e was a bucket with 5 gallons of coolant in it.
(and again thank you everyone for your patience & my education)
 
Now the other end cap (without the hoses) has two O-rings and when it is removed it will leak engine coolant.
One O-ring seals the cap to the Hx body and the other to the tube bundle end ring. Between the inside of the cap and inner O-Ring is raw water and between that inner O-Ring and outer O-Ring is engine coolant. Scroll down through this starting here -
Official Caterpillar3116/3126 Thread | Page 58 | Club Sea Ray

Like @The Bill Collector says get a bucket ready to recover any coolant leaking.
 
Last edited:
Phew, my head is spinning at this point. Amazing information/insight/comments - I just don't know where to start now, what to do next :)

Thanks for the link to the HEX conversation.
 
For clarification, the marina service shop is not saying don't do a short haul to check the grates. They said save your money and test the water pressure at the raw pump by removing the hose, put it in the bilge or bucket, check pressure, then do a backflush and check for pressure again. And use a clear hose to check for cavitation and air bubbles. Finding clear hose that big will be fun.
 
For clarification, the marina service shop is not saying don't do a short haul to check the grates. They said save your money and test the water pressure at the raw pump by removing the hose, put it in the bilge or bucket, check pressure, then do a backflush and check for pressure again. And use a clear hose to check for cavitation and air bubbles. Finding clear hose that big will be fun.

On the bright side, you are going to have a sh**-ton of experience with your engines in a very short time period. I hope you have started a maintenance log book, dates, actions, engine hours, and part numbers...
 
Pics from 4 to 5 weeks ago of the port engine raw water impeller that I replaced, inside of the same raw water pump, and port engine inside HEX cap. Notice in the photo where the raw water impeller is still inside the how squished and twisted the right hand side in the pic the impeller was, the side closest to the engine. Maybe that's normal though.

Let me know if anything in these pictures tells you anything. Again none of the fins on the raw water impeller were missing.

PXL_20220702_140136850.jpg

PXL_20220702_140320663.jpg
PXL_20220702_140239158.jpg
PXL_20220702_140123895.jpg
PXL_20220701_153256106.jpg
PXL_20220701_150628921.jpg
PXL_20220701_150646478.jpg
PXL_20220702_140115676.jpg
 

Attachments

  • PXL_20220702_140136850.jpg
    PXL_20220702_140136850.jpg
    97 KB · Views: 37
Last edited:
All looks normal. Impeller gets squished to one side... The opposite side is where the physical water is rotated around the pump body and pushed into the engine.

Could you possibly have missed installing the keyway correctly? And on both engines? Do you see good water flow out the exhaust when it runs now?
 
I definitely got the keys right on both impellers, and yes there's good flow out the thru hull exhaust on both engines.
 
I pulled the plastic bits out, after that things looked pretty good but I didn't take a picture. Are you stating in addition to that it looks dirty?
 
Doesn't appear anything wrong with the photos except for that pump housing.
The O-Ring doesn't look healthy and clean. If there is even the slightest air leak on that pump cover it will malfunction and not pump enough water to cool at the higher RPM's.
Spic n' Span that thing; new O-ring with silicone grease or better yet Alco Metalube on it.
 
In pics #2 and 3 looks like dings on the inside edge of the pump, maybe from prying. Can't tell from pics if they contribute to your problem but they shouldn't be there.
 
I pulled the plastic bits out, after that things looked pretty good but I didn't take a picture. Are you stating in addition to that it looks dirty?

Whatever is at the 4 - 5 o-clock area. That looks dirty to me. Did you go to the other end of the tube bundle and take the cap off?
 

Forum statistics

Threads
113,186
Messages
1,428,175
Members
61,097
Latest member
Mdeluca407
Back
Top