You May Think Your Charger/Converter Is Bad But Maybe Not

ttmott

PhD in OCD
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TECHNICAL Contributor
Apr 3, 2012
8,147
Space Coast Florida
Boat Info
2006 52 Sedan Bridge
Engines
Cummins QSM11
The original installation of the wiring from the Bow Thruster battery charger to the battery wiring had a poorly done crimp/disconnect causing that connection to get hot and eventually fail preventing the batteries from being charged.

I hardly ever use the bow thruster but I test it every month. It didn't work at all when I tested it last week; the main power solenoid wouldn't even operate.
So the batteries (2 in series, 24 volt) discharged to 11.5 volts (about 6 volts each) - dead.
Ok, so I fixed the charger wiring issue and reconnected the charger, a Sterling 24 volt 20 amp unit, and nothing. Let it charge over-night and the next morning - nothing.

As it ends up all modern battery chargers will not turn on unless they can sense an appropriate resistance which indicates the battery has a base charge above a certain level. It prevents the charger from being damaged due to an open circuit.
So, if you end up in a situation like this - connect the dead battery to a good battery and allow it to absorb the minimum charge to around 10 volts then connect to the charger and start the charging.
BTW - I have a perfectly good Sterling 24 volt charger if anyone needs one....
Tom
 
I've got a Promariner 40 on my 3 battery bank and last fall I got a 911 from the marina that an alarm was blaring on my boat. Thinking it was my high water alarm, I drove 3 hours to find out it was the battery charger monitor panel alarming. One of my 3 batteries had gone totally dead (4 volts) and caused the charger to go off on over temperature, triggering the alarm. Needless to say I was relieved the boat wasn't taking on water, but I did find out that newer chargers won't charge a dead battery. Lesson learned.
 

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