Small cooling system leak

dvx216

Well-Known Member
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Feb 1, 2012
2,696
Catawaba Island/Orrville,Oh.
Boat Info
340 Sundancer 2001
Engines
8.1s 370 v drv.
When the marina commissioned my boat this spring they told me I had a leak under the exhaust manifold. It looked like just a loose hose clamp. When I went to tighten up the hose clamp the threaded part broke off the bottom water rail. Mercury has a bulletin out on this. The fact that they used a brass fitting on the cast aluminum water rail it was bound to happen. The over all condition of the water rail was good so I went ahead and fixed it. Spent a little time on the lathe making a heavy duty male aluminum bung. Cleaned up what was left of corroded fitting and prepped water rail to tig the fitting on to it.
 

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