Searay 210SEL/Merc voltage problem - im loosing 1-2 volt somewhere

kaz911

Active Member
Jan 24, 2011
1,088
In Transit -> London
Boat Info
Boatless
Engines
Boatless
Hi - I have a 2009 Searay 210 Select with Merc MPI with B3 drive and smartcraft instruments (std + mercmonitor)

I am reasonable at mechanics but better with a multimeter...

I have 2 relatively new batteries. Both kept at constant 12.6volt plus via solar charger - so batteries are in great condition.

Recently my Perko (crap) battery switch broke.

After fixing "The Percrap" switch I noticed that my voltage indication on my "engine bus" vs my accessories bus are different. I get a stable 12.6-12.8 on accessories bus but only 10.5-11.5volt on the Merc bus with "Starter Switch" in ON (prior to start).

Here are my debug completed so far
1. Not blown MCU - with that disconnected still low volts
2. Not relays (Starter, Fuel and Master) - still low volt with them disconnected
3. Not SmartCraft instruments - still low volts with all instruments off the Merc harness.
4. Not transom harness related - still low volts with transom disconnect
5. Not Bilge pump
6. Not bilge blower (that is broken anyway and fuse is out)
7. Not NMEA-2000 bus
8. Not Mercathode - feed directly from battery and shows full 12.6-12.8 v

Killing relay for Mercbus on engine - restores 12.6 volt on the feed side of the relay - but takes all power off the merc bus of course.

So have any of you seen this issue before?

I'm running out of ideas and patience.. :)

Boat runs fine with and starts fine. It is just not running on the right voltage... And with alternator charge it shows 14.3-14.7 volt.

The good thing is every contact is getting cleaned and so far it stopped the false readings on my Dept Gauge. :) due to the guys who put the harness on had not been careful so the moisture insulator there was bent in to the connector leaving a big gap. That of course started a corrosion process.

Any help is more than welcome

/Kasper
 

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