Rubrail Replacement Idea

royalpiper

Member
Jul 29, 2021
66
Belmar, NJ
Boat Info
1976 Silverton 28 FLYBRIDGE SOLD
1984 Sea Ray SRV 225 Cuddy Cruiser SOLD
2003 Sundancer 260 CURRENT
Engines
Mercruiser 5.0L MPI Bravo 3
I was reading another thread about replacing the rubrail and thought I would share what I did when my previous boat, a 1984 Sea Ray 225 Cuddy, needed to have the chewed up rubrail replaced.
After pricing out a new one, I couldn't justify going for over $1000 dollars due to the age of the boat. It ran like a top, was turnkey on startup and I had done a complete cabin redo and replacement of all of the electric wiring.
I dug out the old rubrail and replaced it with 1/2 inch blue PEX plastic pipe from Home Depot. It also comes in white and red. The cost was $30 for a hundred foot roll. It fit nicely into the existing channel and extended out just a bit which gave it a nice profile. It is flexible enough to follow the contour of the hull and I secured it every 12 inches with marine grade stainless screws and collars. Cost, about $10.
It took me about 2 hours to complete the job and was a nice spring project.
I got a lot of questions and compliments from some of the other boat owners at the marina and some replaced their beat up rubrails with the same stuff I used.
I realize this won't be everyone's cup of tea but if your boat is older and you may have other uses for over a thousand bucks then you might consider this as an option.
Good luck.
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Looks good! Did you split the tubing, or just wedge it into the channel full thickness? I need to do the same on my '92.
 
Looks good! Did you split the tubing, or just wedge it into the channel full thickness? I need to do the same on my '92.
No need to split the tubing, it fit into the channel but does protrude a bit which is actually a good thing.
Measure the width of your channel and buy the right size PEX tubing. For me, it was 1/2 inch. Then secure with the stainless screws and collars
Good luck.
 

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