GABulldogsNH
Member
- Sep 4, 2019
- 36
- Boat Info
- 1997 370 Express, Raymarine E series Hybrid, TracVision TV1
- Engines
- Mercruiser 8.1l Horizons FWC
Hey shooter, thanks for this post, I am going to have to replace the upper tracks that the door rides in as it is moving rough and the track is pretty broken apart. Did you or has anyone had to replace the track? if so would I need to take off the port side dash/mapping area in order to replace. Couldn't find any resources on the Sea ray site that would help.Back again with more "Everyone learn from my suffering"
My cabin door felt...heavy. So some investigating I found one of the trucks exploded, so I got in touch with FP-Marine and found this kit - https://www.fpmarine.com/Plastic-sliding-door-track-and-rollers-p/door-trackset-single-truck-sys.htm
I'll say this - I worked with Ben Marx there and he was prompt and knowledgeable.
He and the website said the old style trucks which the door rides on (which mine had) required replacing the entire track.
Heres the TLDR: The old trucks CAN be replaced without replacing the tracks - which is this part (Quantity 4) - https://www.fpmarine.com/Sliding-door-track-rollers-p/door truck b 25mm.htm
I removed the block by the bottom track, took the door out (which is tight but can be done) and found that its screwed down all the way behind the fiberglass form on the port side (with the steps and map area).
I'll add my walk through at the bottom, but heres the comparison of the original (I think) non bearing design, and the new ball bearing trucks.
View attachment 84350 View attachment 84351
Heres the walkthrough -
1. Start with door closed.
2. Unscrew the 4 screws at the top holding the trucks
3. Unscrew the 3 screws at the bottom of the door holding it to the u channel.
4. Unlatch the door, slide it back to clear the door lock and gently work it out of the U channel, and lift out of the doorway. I did this by myself, and laid it over top of the port side (passenger side of the helm)
5. Unscrew the 2 screws holding the U channel to the bottom trucks.
6. Unscrew the bottom track (like 4 visible screws) and unscrew the block of starboard front of it.
7. Pull the track away from the Cabin enough to slide out the bottom trucks and slide in the new ones.
8. Slide out the top trucks and replace
9. Re secure starboard block and bottom U channel.
10. Hate your life while you try to line up the trucks to the U channel and reinstall.
11. Hate your life while you wiggle the door back in,fight it back into the U channel and then fight to line up the holes in the U channel with the holes in the door.
11. Hate your life while you align the top trucks with the door, which will wiggle around a good bit. Use a flat blade screwdriver to move the truck to the right spot.
12. Reinstall the top screws.
It took be about 45 minutes or so start to finish. I'm guessing our track and the sundancers are different and the majority of the tracks FP Marine sees are Sundancers.
All you need is a few beverages, 4 trucks, and some patience and you're all set. My bottom trucks were both cracked in half, the tops were intact. Mine is a 97, so most of this group is probably looking at experiencing this in the next few years.
Hope this helps someone and saves them the $$ of buying the whole kit.
Cheers!