New exhaust installation

tdappleman

Active Member
Dec 17, 2007
1,608
Kill Devil Hills, NC
Boat Info
1996 270 Sundancer
Engines
New twin 4.3's - 235hp each with Alpha 1 Gen 2 Drives
After a bit of debate with myself... I decided to not reinstall the exhaust I had pulled to inspect. All of the parts had flaky rust pieces in them and one of the manifolds was starting to thin out visibily where I was afraid water might get into the engine. Just not worth it to take the risk when my local Napa was able to get me a great deal on OEM manifolds and risers from Quicksilver. Came with new gaskets, hose connections for the manifolds and now I'm just waiting on new bolts to arrive tomorrow so I can complete the installation.

My question is on torque: The exhaust manifolds appear to have a 22ft/lb torque setting - but I've also seen 22ft/lb on the inner bolts and 20ft/lb on the outer 2 bolts. The riser bolts to the manifold should be 33 ft/lbs - although Seloc shows 25 ft/lbs. And is there a specific pattern to the bolts in order to get the correct seal? Also - typically with car exhaust (and other pieces) I'd do a re-torque after a heat cycle or two - any recommendations on how often to check this beyond the install and then the first time?
 
20 vs 22 is really splitting hairs. My 454s show 35, I think, for the elbows, but that varies depending on which, if any, risers are installed. Best to go with Merc's specs. They're more detailed for the exact configuration. Torqued the manifolds inside to outside and opposites (as best as possible) on the elbows. I installed mine without sealant on the gaskets and retorqued after running the engines. Did that the last time, too. But one of the elbow gaskets still failed. Oh well.

Best regards,
Frank
 
Thanks Frank. I typically don't worry about +/- 2-4 pounds either - but when water might enter the engine if I do it incorrect I double check. Be nice to get these on and back on the water!
 

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