8.1S Heat Exchangers and Coolers on 04 340DA

bajaalex

New Member
Jul 19, 2015
11
Huntington Beach, California
Boat Info
Sundancer
Engines
Mercury Mercruiser 8.1S Horizon
Last Fall, one of the transmissions failed. Upon inspection, the trans oil resembled strawberry milk. The trans cooler had failed. I did notice, what I thought, was a gasoline sheen on the water at the exhaust but thought it was related to running rich. Painful lesson. I'll be replacing these ever 5 years.
My question is, what is the expected maintenance for the main heat exchangers and has anyone had these fail? These are the 3-5/8" diameter and cost $1,100 each (4" diameter are $550, not sure why). Mine are 11 years old, not sure if the previous owner did any maintenance on them. Just to note, every single other item on the engines that touch sea water has been replaced.
 
Yep, had one fail but it was probably the previous owner not properly winterizing. A few of the tubes were split and although two repairs were made, it continued to leak once up to operating temps. Replaced it for about $850. Some of these coolers can be re-cored, but this one seems to have crimped ends which seem to make it next to impossible to remove the tubes.
 

Forum statistics

Threads
113,170
Messages
1,427,768
Members
61,080
Latest member
Jfeg
Back
Top