8.1 Manifolds and Elbows - Looking for updated info

KevinC

Well-Known Member
Feb 25, 2011
3,813
Long Island, NY
Boat Info
2004 340 Sundancer
Engines
Twin 8.1 V-drives
Hi, I am in the middle of replacing the manifolds and elbows on my 2004 340SDA 8.1's.

I referenced the Merc Service Manual #30 that I have but apparently it is an older version (dated September 2000) that included the deprecated Water Rail. I am looking at this info:

upload_2023-4-9_19-37-38.png

upload_2023-4-9_19-31-39.png

and have a couple of questions...

1) Looking for an update/verification of the torque specs
Manifold to Head
Studs to Manifold
Elbows to Studs

2) Update of thread sealants.
I understand 271 is pretty much permanent so should I still be using this on the manifold to head bolts or use the 242 (or some other sealant). I am thinking I need to keep the 271 on the studs to manifold for elbow.

3) Lastly, while in there I am replacing the plugs. What would you recommend on the spark plugs? I was thinking Permatex Aviation Form-a-Gasket (80019). Other suggestions please.

If you happen to have (or have a link to) the update manual I would deeply appreciate it if you could share.

Thanks,
-Kevin
 

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