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  1. R

    4.3 intake

    Short story short...I need a new intake manifold (non vortec) for my 92 mercruiser 4.3. Cant find any decent used ones and see edlebrock has a marine application (2111). Anyone know any special parts I need to do this swap? Such as special intake bolts or edlebrock specific carb (HOPE NOT CAUSE...
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    Thermostat housing

    Hi all! I have a 92 mercruiser 4.3 in my 230 Sundancer. The thermostat housing is rusted out and looking for a replacement. Maybe me is stamped 16413-c. I see some for sale that look the same but say are 97110. Is there a difference I don’t see?
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    cockpit covers and campers

    Thanks, i kinda thought so but was hoping it may.
  4. R

    cockpit covers and campers

    Hi all, Yes I know this may be a stupid question but am in hopes of it being positive. I have a 92 230 sundancer and am trying to find a cockpit cover without success. I saw someone parting out a90 220 DA with a nice bimini and full camper enclosure. By any chance, would this fit onto my 230?
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    Seized motor

    Thanks guys, I'll definitely give both ideas a try. Water got in....I'm suspecting, from it overheating on a previous sea trial. Was told it was just the impeller. Lower unit looked shot, full of barnicles so I replaced it. When pulled the lower, what was left of the flappers fell out. Thinking...
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    Seized motor

    Hi all ..well after a year I wanted to get my 1992 sundancer 230 ready for the upcoming season. Never had it in the water since I got it but did replace the lower unit. Long story short, the motor is siezed, pulled plugs (rusted looking), put a breaker bar on the crank but and it won't budge. So...
  7. R

    4.3 water flapper install

    Correct sir...an alpha 1 gen 2. Sounds to be the same as your set up as well. Believe it's to seal the water from entering. It's a Mercruiser "bellows adhesive", now (as you can tell) I'm new to this type of drive being my first I/O, so the bellows adhesive may be for something different. Just...
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    4.3 water flapper install

    Whew! thanks so much for the reply! Saved me a TON of money and headache from taking it in to be looked at. No adhesive on the boots. Gotcha! Thanks again. Is the adhesive used just on the exhaust boot outside the transom where it connects to the upper drive? I removed the drive end to check to...
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    4.3 water flapper install

    Hi all, I'm replacing the flappers on my 4.3 merc but don't think they're fitting like they should. I wire brushed and sanded the tubes to smooth them to remove the hardened gunk from the overheat condition when I bought the boat. I squeezed the flappers together, inserted them in the tubes and...
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    cabin step repair

    Hello all, On my 92 sundancer 230, the step just inside the cabin door had rotted. I built a new step, not a problem but have a question about mounting it. On the back there was a piece of wood that appeared to been screwed to the back side which the step rests on. How is the best way to attach...
  11. R

    92 230 sundancer

    Yep, plan on changing the oil every year, always did on my outboards. Water pump every couple years and same with the bellows. Thanks
  12. R

    complete sterndrive replacement vs lower

    Hello all, Wanted to run something by everyone. Bought my 230 sundancer with a 4.3. previous owner said it overheated on a sea trial. I removed the lower unit to replace the impeller and found the flappers in there (so I know I need to replace those as well). One bolt of the water housing won't...
  13. R

    lower unit

    Want to thank everyone for the great advice and information! Can't wait to get it fixed and in the water.
  14. R

    lower unit

    Glenn, that is exactly what it looks like! I just bought the boat and the guy said it did overheat on a sea trial and just needed an impeller. So... is it a lot involved in replacing the flapper valve? And what does it do?
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    lower unit

    Well I removed the alpha 1 gen 2 lower unit to replace the water pump. When I separated the lower half, three small triangular plates fell to the ground along with a piece of rubber (looks to been part of a seal). Any idea on the three plates?
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    alpha 1 gen 2 impeller kit?

    Hello all, I have a 1992 sundancer 230 with a 4.3 engine and from what I can tell the Alpha 1 gen 2 outdrive. Looking to get an impeller kit and see many out there. Some sites are saying some of the kits fit from serial number XXX and up. So...I'm guessing there are different kits for different...
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    Manual and general info

    Great pun! These models must not be very popular for some reason. I've looked all over even on sea ray's site and nothing. Closest was an old parts manual but doesn't help. Thinking I'm really gonna love this boat though, has everything we were looking for in a smaller package which is easier to...
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    Manual and general info

    Hi all, looked into the owners manual thread without success. Want to get an owners manual for a 1992 sundancer 230ltd. Tried the Sea ray site and my models not listed. Also, had a question about the fridge. Can't seem to find how/where it turns on though I'm having a sneaky suspicion is just an...
  19. R

    92 230 sundancer

    Just picked up a 92 sundancer 230. Can't wait to get her into the water. This type of boat is completely new to me as I've only had outboards before. Looking to start off with trying to find an owners manual...not much luck as of yet
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