shore
New Member
As was mentioned in one of the other posts above- you need to allow for expansion/contraction in an application that large.
The material changes dimensionally 1/32" per foot, per 40 degrees of temp change. So roughly double that to 1/16" per foot (winter vs. summer temp) and over a 6' (72") length, it will change 3/8" in length across those temperature extremes.
My suggestion is to substantially overdrill the size of the mounting holes in the Starboard sheet, and use large finish washers and panhead screws- rather than countersinking to allow for some movement of the material. Trust me (from experience, here)- this stuff WILL expand and contract just like they say, and if you fail to allow for it you'll likely crack the material and end up starting over.
These HDPE plastics are great stuff, but have their limitations. Lack of structural strength and the expansion/contraction issue are the biggest drawbacks.
Good luck!
Sandwiching the supports to the deck is gonna leave screws/washers on the topside..that ain't gonna fly.Especially for little toes.Not to mention be pretty rickity.
Maybe I should send KING some pics of my deck and see what they have to say.Cause it goes right against what they/you say will happen.