Slight aft cabin gas smell

DaleM

Member
Aug 5, 2009
690
Mt Airy, MD
Boat Info
340 Sundancer
Engines
Twin 8.1 Horizons
This season my wife and noticed a slight gas small in the aft cabin. After searching around here I found a reference to a white 5" or so plate that covers access to what is the fuel sender. With that in place and sniffing around it was defintely where it appeared to source from. My wife has the nose of a lab! :)

I pulled the plate and could see the top of the fuel sender. The smell was stronger and I turned on the blowers which did pull the smell out.

It's an '03 so I figured after a long winter with a full tank there's a potential the rubber gasket was fuel soaked. I also noticed that the 5-6 screws had o-rings that appeared to be used as a seal were dry rotted (again, maybe a source of smell). It doesn't look like the gasket was positioned correctly with the indicator pointing in the right direction which slightly offset the gasket.

I replaced the gasket but the screws that came with the kit were too short to reach where the threads began in the tank. I will be replacing the o-rings with the gaskets from the self-sealing screws that came with the sender gasket kit.

A few questions:
1 - Does the white cover have a gasket itself? Mine looked like someone tried to use a silcon sealant to create a gasket under the cover.

2 - There was not a source of smell around area on the tank where the sender opening resides. I used a towel to rub the area, no smell. Where else should I/can I check?

(I have a genset and it's ackward getting to the tank area).

3 - The fuel hoses in the bilge look in good shape and wiping them then smelling shows no sign of fuel odor. Where else can I check?

4 - I was told to check the filler line hose clamps and the vent hose clamps. How do you get to them? Is there an access panel?

I checked the fuel lines in the bilge and they do not show any signs of leaking around fuel/water separaters.

Another thread mentioned potentially this is being caused by the extreme changes in temps we experience in this area this time of year causing expansion. Highs in the upper 70s, lows in the upper 30s/lower 40s

Anyone else experience this? My mech said that we most likely should not be experiencing any issues with fuel soaked lines due to the age of the boat (an '03 280 Dancer).

The tank is a poly tank.

Thanks again for the input! I'll try to post what I find back up here for future reference.
 
Is there any sign of fuel residue from the fuel vent lines on the sides? I'm thinking expansion as you said because of the sudden warm up. If the tanks are full - and it vented - there should be a tell tale stain where you need to re-wax :( if this was the problem.
 
I'll need to check about the venting. I'm not sure though. Nothing stands out from what I remember.

Do you have to get to the vent lines by going inside and to the port? Or, can you gain access via a panel somewhere to tighten/check clamps?
 
On my 270DA they were accessible through a gunwhale access panel. On the 380DA I need a spider monkey to get over/around some fixed installations (genset & blackwater tank). Look where they are on the outside - then figure how to get to them - is the best suggestion I have - Others may chime in and offer additional help. - Jeff
 
I need to go digging. I think they may be close to accessible from the radar arch panel. Otherwise, I'm going to be snaking my 6'4" body like a snake across the batteries and around the generator area. Sounds like a lot of fun for a Friday evening!

(But hey, I'm not in the office at least...) :)
 
Any kind of gas smell is not good! Check carefully, remember gas odors explode!!
 
Dale, remember gasoline vapors will be heavier than air - so they will concentrate in the lowest space. Good luck with finding the source. - Jeff
 
That's a good point. I smell what I smell at the top part of the tank which is around or near the sending unit. Hopefully that was the "source". I haven't been up there in a week since I replaced the rubber gasket. Hopefully things start to smell better.
 
Good sign this weekend

It seems like by replacing the sending unit seal I was able to eliminate the smell. When my wife (and I) opened her up this weekend we could not smell anything. There is a little bit left over in the foam that after leaving them in the open air for awahile went away too.

We even had some friends stay overnight and they did not notice it either.

Hopefully this one is done!

Thanks folks!
 

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