Sanding a boat bottom sucks

Don Sr

New Member
Feb 21, 2009
208
Denver Colorado
Boat Info
270 DA 1990
Engines
7.4l B1
I visited the family yacht this past weekend with the hopes of repairing gel coat cracks in the hull. I needed to remove the bottom paint so I brought a $19 DA sander and a hundred sheets of 80 grit. This was a much bigger job than I could imagine.

The boat is 19 yrs old and must of had a layer of bottom paint for each year. 4 hours later this is the progress.

DSCF6312.jpg


My son at the 5 hour mark had an emergency at work and needed to leave. Only to seen again after sunset the rest of the weekend.

At the end of day two I finished the port side - by myself. Day 3 I thought I would just buff and wax the port side. Turns out after you remove bottom paint with 80 grit you need to insert a few steps before polishing - sand again with 220 and then 800 and then buff 2 twice because there was no way I was going to sand again with 1500.

DSCF6311.jpg


Day 4 - do transome and guess what - a bunch of cracks under the 1/2 inch of bottom paint.

DSCF6306.jpg



Thats a bummer - must be cracks at the chine and transom interior - nothing - I tapped with a hammer poked and pulled out every cushion and screw - nothing - the wood seems solid. I have another "professional" coming out this weekend to core drill the stringers and transom. He said the only way to tell for sure.

Oh well - back down in late march to finish the sanding. I'm going to keep the bottom bare.

DSCF6313.jpg



One thing I did find was water that poured out of the drain hole in the bow. It also looked like it was coming out of the joint at the bow and duck bill. I stuck my hand into the chain locker it was dry but in the top of locker it seemed like another compartment. I didn't have time to investigate further. Does anyone know whats up on the inside of the bow?
 
Yep, done it, seen it and still hate it! But I am glad I did the job instead of hiring someone.

While you have the paint off, I would suggest you have the hull checked with a meter to see if you have any water trapped. Have you found any blisters?


Good luck!
 
No blisters Tom, just those damn cracks. I was told the fiber glass shop measured the moisture when i had it brought in a few months ago to have the cracks checked. The moisture was not a problem. I have another shop inspecting this weekend. this weekend.
 
No blisters Tom, just those damn cracks. I was told the fiber glass shop measured the moisture when i had it brought in a few months ago to have the cracks checked. The moisture was not a problem. I have another shop inspecting this weekend. this weekend.

EXCELLANT job on the bottom, hope you catch a break regarding the transom.
 
You are making me tired just reading this thread. Looking good though.
 
I did my 1990 310 Sundancer last winter. I can say that it was one of the least fun things I have done on the boat.

I was told by a mechanic in my marina to use a scraper to get the old stuff off. I can say that the majority of the paint came off with the scraper. After it was scraped it only took a few hours to sand. I also had a bunch of gel coat cracks on the bottom but i did not seem to have any water problems.

I used Interlux Barrier Coat (5) coats then Interlux CRC (3) coats to finish the bottom.
 

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