Heads-Up …Cummins After-Cooler Maintenance

My only additions to Franks comments is This.

The proper servicing interval is 2-3 years. There are a few of us who have tested this theory to see what they look like after time and 2 years is perfectly fine and 3 seems to be pushing it.

Secondly, Cummins has switched aftercooler manufacturers again, the new ones look different for the 6CTA and are manufactured by Mota and this is all clear on Seaboard Marine’s site but worth nothing there are now 3 generations of aftercoolers for the 6CTA and 480ce


Additionally, the new units have water discharge ports available for the condensate that forms in the aftercooler. There is not a clear consensus on this discussion as to what side or both should have these ports or if you need them at all. The theory as mentioned above is after idle info back to the slip and the engine cools, condensate can form in the bottom of the aftercooler which can get ingested on the next run. Varying degrees of thought go into this theory but personally I don’t see this, I think it’s more likely in a colder climate. I keep my bilge heated so less likely the inside of the cooler will be colder then the outside which is the basis of condensate.

Lastly, on servicing the aftercoolers. I heard some are sanding the surfaces. I don’t recommend this but cleaning and using aluminum black to restore the surface works very well before coating with metalube.
 
Just to add to the conversation, If I remember correctly, the QSC on my 48 was way more complicated. I'm pretty sure on the QSC motors, the O-ring sits in a groove. When pushing the insert back into the housing, it's virtually impossible to know if the O-ring stays properly seated in the groove. That being the case. I made to test caps for each end of the aftercooler and tested it with 20 psi of air over night. If the air held over night, then I knew the O-rings stayed seated. I have those test caps still if anyone needs a pic of them.
 
I had to replace my aftercoolers after I bought the boat due to lack of proper maintenance. Luckily no water was leaking into the intake but the housings were corroded. 6k later and had new ones from sbmar. I do them every 2 years and dock in blackish water so they somewhat get flushed. They look great. Speaking of which I'm due again. Love the 6bta's as they are so easy to work on. I can have both aftercoolers off in less than a hour then head back to the house and do my thing.
 

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