Grumbling noise while on plane and then fuel smell

Capt.Will

Active Member
Aug 15, 2016
148
Lake St. Clair
Boat Info
1997 Sea Ray 330 Sundancer
Engines
7.4 MPI Mercruiser Inboards
Vessel: 1997 330 Sundancer

Engines: 7.4 L Mercruiser MPI inboards (V drives)

Issue: STD engine intermittently will produce a noise that sounds almost like it has lost a cylinder or two while on plane. Usually in rough water not smooth water conditions. Performance doesn't really change. Whenever this noise happens I then come off plane and will smell fuel in the exhaust. There is no evidence of fuel in the bilge/engine compartment.

Saturday when this happened I waited about 2 hrs before starting the engine again and white/blue smoke was produced momentarily out the exhaust after start up. Could I be loosing a cylinder or do you think this is something else?

Recent preventative maintenance: New spark plugs/cap/rotor. Refinished props. New fuel filter/water sep. Recently hooked up scan tool and no codes show up. Timing, temperature and everything else checks out A-OK.

Any help here would be great.
 
After a friend recommended to check all the engine ground posts I did find some minor corrosion on two so I removed all posts and wires. Cleaned them up and properly reattached them. Seemed fine for one run. Second and Third run yesterday I now have blue smoke and decent amount of fuel exiting exhaust. I am trying to schedule a mechanic now but having a tough time with that. Any suggestions at this point would be much appreciated. William
 
Put a gauge on your fuel rail, see if it has the correct psi. See how quickly it leaks down after shut off, could be stuck injector or 2.
 
Put a gauge on your fuel rail, see if it has the correct psi. See how quickly it leaks down after shut off, could be stuck injector or 2.
Injectors were recently cleaned by Kinsler Injectors in Troy, MI. I also recently replaced the low pressure fuel pump.
 
Finally a solution has presented itself. When I replaced the plenum the last time I misplaced the OEM vacuum tube that connects the fuel regulator to the plenum so I replaced it with a tube that obviously did not do the job it should have. I since found the OEM vacuum tube and installed it and now there is no smoke or raw fuel exiting exhaust.

So after that issue was solved, the idle RPM was too high. About 1100 RPM. I removed the plenum once again and removed the IAC motor to find it gummed up and extended too far out. Replaced that ($140) and the engine is purring like a kitten and all functions normal.

Thankfully I am willing to take a shot at these issues myself because NOT ONE mechanic in this area will return a phone call or email. NOT ONE!!
 

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