410 Sundancer/Express Cruiser and 400 Sundancer/Express Cruiser **Official Thread**

Greg, I finally watched your video, great work. As we have discussed my 2000 410 doesn't get the economy that yours does. After a 300 mile trip last summer I averaged about .64 mpg, now that did include getting on plane, rough weather on Lake Erie etc. but clearly not as good as what you get. What size props are on your 1999? Mine are 4 blade 21x21.

Attached is the graph I put together from my Fox Marine Gateways a few years ago. The big gap in the data is the transition from cruise to on plane. Some of the data is interpolated but in general just as you described the faster you go you see a drop off in MPG:

View attachment 135392

This sounds pretty decent if you were running in rough water with plenty of tab? That's exactly what I got this year in calm water, running too fast (22-23kts) with 500lbs of dinghy on the back...
 
Lovely...now I have to set aside a day to create charts and graphs of fuel burn next year! :)
I think the real time numbers from your gateways are much better than an old excel spreadsheet. To add real-time fuel burn to these old mechanical diesels is about a $5k project.

One reason I put this together was to get some baseline numbers of speed, boost and EGT. With this info, I was able to dial in my props, and I can tell when it’s time to haul and scrub the bottom.
 
Good morning friends,

It has been awhile since I have been out here, but am coming to you before I go to Caterpillar. Below are the results from my oil samples this year. First off, I am embarrassed by the amount of hours(or lack thereof) that were put on the boat this year so please don't hold that against me! What I am concerned about is that metal levels now two years in a row have come back higher then in years past. Last year was also a low hour year so when the results came back, they recommended I change the oil(which I did), and then retest at the end of the season, which we did and results are listed below. The only other thing that changed this year was new props were put on the boat and those will be sent out as the pitch is completely wrong as I lost approx. 400 rpms on both engines. I look forward to hearing your thoughts/suggestions.


Port Engine
View attachment 135619
Starboard Engine
View attachment 135620

If you lost 400 RPMs the first order of business before touching the engines is to repitch them and run the boat before resampling. Extra iron indicates accelerated wear and if the boat is that overpropped the engines are significantly overloaded at all rpms

what prop/pitch are on there now?
 
If you lost 400 RPMs the first order of business before touching the engines is to repitch them and run the boat before resampling. Extra iron indicates accelerated wear and if the boat is that overpropped the engines are significantly overloaded at all rpms what prop/pitch are on there now?

In this case the iron looks to be from the gear train, oil pump, or camshaft rather than from cylinder walls. I say this because the Chromium is well within spec which if high would indicate piston ring wear / cylinder wall wear and/or roller bearing issues.
Since, however, as the analysis states, both engines showed a common increase in iron, I'd be more inclined to also think it was from an extremal contributor.
One thing however is the engines need many more hours on it between oil changes and analysis.
 
I have a 92’ weekender 300 and my trim tabs a stuck in the up position. I just got the twin 5.7s
Working great and want to take the boat out now. Is it possible to get on plane and maintain cruising speed without using trim tabs. Any input on rpm and possible cruising speed would be appreciated. I’m a big boat sailor but know nothing about power boat cruising. I’ll fix trim tabs ASAP
 
Greg, I finally watched your video, great work. As we have discussed my 2000 410 doesn't get the economy that yours does. After a 300 mile trip last summer I averaged about .64 mpg, now that did include getting on plane, rough weather on Lake Erie etc. but clearly not as good as what you get. What size props are on your 1999? Mine are 4 blade 21x21.

Attached is the graph I put together from my Fox Marine Gateways a few years ago. The big gap in the data is the transition from cruise to on plane. Some of the data is interpolated but in general just as you described the faster you go you see a drop off in MPG:

View attachment 135392

Hey Brian. Not sure my prop size. I know 1 reason my boat gets better FE is it’s lighter. I’d see what other 41’s get using the Fox Gateways.
 
Hauled ours earlier this week, looking like low 60’s next weekend so I may get to wax/polish her before Shrinkwrap.
Last season I waited until spring, when do you do yours?

I have Michigan Boat Services do mine in the spring. I tried to see if he would do it in the fall but he said he's to busy with shrinkwrap. He has done mine every spring since I bought it in 2016.
 
I have Michigan Boat Services do mine in the spring. I tried to see if he would do it in the fall but he said he's to busy with shrinkwrap. He has done mine every spring since I bought it in 2016.

Was able to get a coat of wax on over the weekend, the one pic shows the difference of where I already did and where still needed to be done(chalk type look), glad I got that done.
First time doing it so it’s not perfect but I think it looks decent.
 

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Has anyone done the sanitation hoses and remembers how many feet each run was? I have two inline couplers, one per head, both in the aft Cabin. I could eyeball it but I don’t want to pull them out without having the new on hand so I can use it as a pull. This stuff is also wildly expensive so I want to be as close as possible
 
Made my first stop of the winter storage season yesterday. Scum line's gone and I did some prep work for...flooring.

After I get the sides waxed I'm going to transition to the wood flooring project so many of you guys have done. Looking forward to spending more time inside the boat this winter vs crawling around compounding/polishing the outside.

We'll see how I fair on carpet removal. I won't miss my runners. They were one of my first DIY sewing projects. They are...functional...at best :)

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I hope all this fuel burn comparison is being done with NMPG not SMPG otherwise comparisons are invalid.

Both measures have been used, but as long as the poster mentions the measure used, conversion is simple and valid.
 
It has been awhile but thought I'd give an update on my "newly" (now 4 months ago) purchased boat.

After waiting for the new elbow for oil drain tube to come from Russia, I finally got a day to put it in. Guess what? Oil still leaking, but just a much smaller leak, and now from the top of the tube. So after much head scratching we decided to take the whole thing off again and re inspect everything, Guess what, the top fitting of the oil drain tube was not flat. Both ears were bent down as if someone had tightened it with something supporting the middle but nothing supporting the ears. The amount of bend was just about the width of the gasket itself so that the middle part of the gasket would have never been squeezed no matter how tight we made the bolts. For the life of me I can't understand how those ears bent, but did not crack but whatever.

Once again the part was two weeks plus away if I ordered from Cat. So we decided to attempt to sand the fitting and see if we could make it flat. And it worked. The leak is gone! finally, after 4 months of dicking around with this issue. I've lost the summer, but of course here in CA, winter is just "summer light" so I will still be going out.

So now it is just a matter of getting a captain to come up to Oxnard and give me a couple days of instruction and I think I can start using the boat. It seems like most captains willing to train are in Marina Del Rey or Long Beach. I literally haven't been able to find a local one.

I am still in the midst of an oil change on the stbd engine. Just waiting for fuel filters to arrive. I have decided not to change the port engine oil as it was just rebuilt and has fresh oil and filters all around.

PS: oh yeah literally the day after we finally resolved the issue, Quinn gave me a call and told me my new turbo was in and they were ready to come out and repair the leak (by replacing the entire turbo). I asked them if they had ordered a new oil return tube assembly as well and they said no. I told them to send the turbo back. I hope to never have to deal with Quinn again.
 
It has been awhile but thought I'd give an update on my "newly" (now 4 months ago) purchased boat.

After waiting for the new elbow for oil drain tube to come from Russia, I finally got a day to put it in. Guess what? Oil still leaking, but just a much smaller leak, and now from the top of the tube. So after much head scratching we decided to take the whole thing off again and re inspect everything, Guess what, the top fitting of the oil drain tube was not flat. Both ears were bent down as if someone had tightened it with something supporting the middle but nothing supporting the ears. The amount of bend was just about the width of the gasket itself so that the middle part of the gasket would have never been squeezed no matter how tight we made the bolts. For the life of me I can't understand how those ears bent, but did not crack but whatever.

Once again the part was two weeks plus away if I ordered from Cat. So we decided to attempt to sand the fitting and see if we could make it flat. And it worked. The leak is gone! finally, after 4 months of dicking around with this issue. I've lost the summer, but of course here in CA, winter is just "summer light" so I will still be going out.

So now it is just a matter of getting a captain to come up to Oxnard and give me a couple days of instruction and I think I can start using the boat. It seems like most captains willing to train are in Marina Del Rey or Long Beach. I literally haven't been able to find a local one.

I am still in the midst of an oil change on the stbd engine. Just waiting for fuel filters to arrive. I have decided not to change the port engine oil as it was just rebuilt and has fresh oil and filters all around.

PS: oh yeah literally the day after we finally resolved the issue, Quinn gave me a call and told me my new turbo was in and they were ready to come out and repair the leak (by replacing the entire turbo). I asked them if they had ordered a new oil return tube assembly as well and they said no. I told them to send the turbo back. I hope to never have to deal with Quinn again.
You can flat file that thing and get it straightened out or have a machine shop quickly mill it flat.
 
You can flat file that thing and get it straightened out or have a machine shop quickly mill it flat.

We literally sanded it flat. We had some adhesive sandpaper, which we taped down to the plate on top of the engine (sorry don't know what it is called) and sanded it down perfectly flat.
 
We literally sanded it flat. We had some adhesive sandpaper, which we taped down to the plate on top of the engine (sorry don't know what it is called) and sanded it down perfectly flat.
Fix it?
That thing is under zero pressure. The back bolt is probably the hardest bolt to get to on that engine; sure it was tight?
 
Fix it?
That thing is under zero pressure. The back bolt is probably the hardest bolt to get to on that engine; sure it was tight?

Dude, if you had only heard all the conversations we had about "how could this thing be leaking? it is literally under no pressure" and how many times I went back in and put another quarter turn on that back bolt (and yes it is a PITA to get to). I purchased a low profile swivel socket set specifically to get a better grip (and easier access) on that bolt and make sure we tightened it properly. I finally had to stop tightening it because we were at the point we were concerned that we might snap it.

This is why the conversation about taking it all off again was such a painful one. We simply could not believe that it had come to that. Trust me that top flange was a potato chip. Again, how it got that way will always be a mystery to me. But the fact is sanding it flat (with a scotch brite buffing) solved the problem.
 

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