Fuel Pump or Vapor Lock?

boater2018

Member
Feb 26, 2018
146
Boat Info
2000 Sea Ray 210 Sundeck
Engines
Mercruiser 5.0 EFI
2000 Sea Ray Sundeck 210 5.0 EFI, 340 hours
I've been having an issue on and off this summer, and I have a plan to deal with it, but I would like to have anyone's mechanically inclined opinion on the matter, especially if you have experienced this same issue before.

I'll try to keep this as short as possible. The Thursday evening before July 4th, we drove our boat to our favorite swimming spot, anchored, and swam for 1.5 hours or so. We then started the boat to run and grab a pizza at the marina for supper. When I started the boat, the idle surged up and down, beeped twice, then died. It would start, but immediately die, then after doing that a few times, I could not get it to start without pushing the throttle, but still would not stay running, and the idle would surge. After waiting stranded for another hour or so on my brother to tow us, I tried to crank it again and it started fine and ran like nothing ever happened. After this issue, the next morning, I had it scanned for an alarm code that started after getting it on plane. The scan showed the knock sensor was unplugged (unrelated), but didn't show any other codes from when it beeped twice the evening before when we had the issue. I plugged the knock sensor in and no alarm since. Also, I changed the iac since we had the issue that we had, although the current iac was only 3 years old.

Since then, we took it out 4 days the weekend of the 4th and day trips the following 2 Saturdays with no issues at all. It does have an occasional hard start, but is fine once it starts.

Weekend before last, on that Friday afternoon, we had the exact same issue occur after driving a short loop and stopping for supper. This time, it started and I put the throttle down and it was probably running around 3000 rpm and almost to plane when it stalled to idle, idle surged for a few seconds, then beeped twice and died and we could not get it to restart and were towed. After sitting overnight, the boat started and ran fine like nothing ever happened. I drove it to the shop at the marina and left it for them to test out.

After they checked into it, they contacted me and said that they felt like that if the fuel pump were bad, more issues would be occuring. No codes showed when they scanned it. They feel like it could be vapor lock causing the issue because this is the first year of the 5 we have owned the boat that we have had these issues and also the first year I have ran ethanol fuel. I did run a tank of ethanol free fuel as well, and it's possible that's what I was using the times that we didn't have issues, but I have fueled it up several times with ethanol and I can't be 100 percent sure about timeframe.

We came up with the plan to siphon the fuel out and replace it with non-ethanol fuel with octane booster and see if the problem persist. If it does, then it's either time to replace the fuel pump or add the Mercruiser secondary fuel pump anti-vapor lock kit.

Does this sound like vapor lock? Or fuel pump? The only thing that makes me question vapor lock, is that the most recent incident happened when it was almost on plane and probably running in the 3000 rpm range. I always thought that if you were having vapor lock issues, that once you got it running, you were good to go. Also, I changed the fuel water separator last year, but haven't done that this season. I hear the fuel pump engage when I turn the key, so just trying to figure out if vapor lock could be causing all of this, or if the fuel pump is randomly cutting out when it's hot.

Thank you
 
I have twin 2001 5.7 with TBI EFI.
I experienced the exact same symptoms and started by moving the IAC from the good engine to the bad engine with no luck. I also swapped ECM’s with no luck.
Subsequently, I replaced the CFII 2 pump and no problems since.
I suspect my pump was at the initial stage of failure which was exasperated by heat after running for a few minutes.

I ordered a new pump from The Fuel Pump Factory with free 2 day shipping @ $149.

No problem since but I only have a couple hours of cruise time. Additionally I noticed a better fuel injector spray pattern.
 
A
I have twin 2001 5.7 with TBI EFI.
I experienced the exact same symptoms and started by moving the IAC from the good engine to the bad engine with no luck. I also swapped ECM’s with no luck.
Subsequently, I replaced the CFII 2 pump and no problems since.
I suspect my pump was at the initial stage of failure which was exasperated by heat after running for a few minutes.

I ordered a new pump from The Fuel Pump Factory with free 2 day shipping @ $149.

No problem since but I only have a couple hours of cruise time. Additionally I noticed a better fuel injector spray pattern.
Any more run time since you posted? Still good?
 
This weekend I pumped 30 gallons of ethanol fuel out and filled up the boat with non-ethanol, along with octane booster and fuel stabilizer. Same thing happened. The boat started up and ran fine. I ran it for about 20 minutes, then made a short stop for a snack, started back up fine and ran for 5 minutes to a spot close to the boat ramp. There I sat for 50 minutes and restarted. It idled for a seconds and went dead. It would not start again. I figure it shouldn’t be related to ethanol fuel, so I ordered a fuel pump and a new regulator. The regulator looks trashed, corroded on the outside real bad. I’m hoping replacing both will fix the issue. It occasionally is hard to start, which I would consider vapor lock, but I would think once it cranks and gets to idle, it should be good. I’m guessing the fuel pump is cutting out after it’s hot and sits for a while, mimicking vapor lock. I’ve never had this happen before this year, so I wouldn’t think vapor lock would cause this kind of problems suddenly on year 5.
 
Who did you order your fuel pump and regulator from? And how much?
I did what you did. I got it from Fuel Pump Factory. The fuel pump was $150, and the regulator was $70. Much cheaper than Merc. Merc was $200 for the regulator, which seems ridiculous for what it is. I don't even remember if it was available or not. I know the fuel pump was not available to order from Marineengine.com
 
My 2003 Sundeck was having similar problems, vapor locking and the main pump would drop out intermittently. I have the vapor lock helper pump so it still could run up to about 2800rpm.

replacing the CF2 fixed the problem. I had to replace the smaller fuel filter as well because the fuel surges broke something inside.

you might want to install that helper pump when you are down there. The engine will run as long as either one still works.
 
So, I removed the 2 nuts holding the cover plate that holds the fuel pump and cooler in place. The fuel pump is loose, but the cooler feels like something else is holding it. I can’t see anything else obvious that could be holding it in place on the diagram or by taking pictures and feeling around. It just feels like something else might be there. Am I missing something? Is there another bolt or something besides the 2 on the cover plate that could hold it in place? I’m trying to remove the cooler and the pump to replace the regulator as well. It has a lot of corrosion on it and looks trashed
 
I believe I know what needs to happen. I am aware of the fuel lines that need to be removed. I still don't know what's holding the cooler so tightly in place, but I should have unbolted the whole larger metal bracket from the block and not just the plate that holds the fuel pump and cooler in the box. I think I need to try and remove the bolts holding the box, which has the pump, cooler, and regulator inside and pull the whole assembly out, then rebuild it with new parts. Hopefully, this will work out this afternoon when I get home to work on it some more. Did you guys replace all the o-rings with Merc o-rings? Or did you re-use the old ones or pick some that looked the same from an automotive parts store? I don't mind buying Merc ones, they just take longer to have shipped and there's no parts dealer where I live, so they would have to be shipped.
 

Forum statistics

Threads
113,117
Messages
1,426,456
Members
61,032
Latest member
Brock340
Back
Top