Fuel senders and a wiring issue?

Sorry, Lazy Days. Sea Ray won't support your claim. Sea Ray will NOT rule out 12v flowing to the sending unit when a jumper is added to the ground 4 in. away.
I think you are still misunderstanding how electricity works and possibly misunderstood what SR told you. Most likely SR said something like "we can neither confirm nor deny that what you did will/won't cause the problem". Afterall, from their perspective, they don't want to give advice on something that they can't physically see and check for themselves. In other words, a CYA response - which is underdtandable. There's also the issue of a it being many decades old and possibly many previous owners "having their way" with things. Even further, they're likely not going to give out advice on something fuel related to just anyone that emails them - that's a recipe for disaster for the company.

But, back to the first part... it's just basic electricity - properly adding a second ground CAN NOT (impossible!) "all of sudden" introduce +12V.

I don't want to rehash everything that was discussed in the other post and all of the advice you got there, as well. My main point here was simply that it's best to avoid giving out advice (like in post #15 where you said "My 1990 has only a pink sending wire. No ground. I made a jumper ground. That was a big mistake") that is untrue as someone else reading it may think it's true.
 
Why some don't understand that there is no voltage at the sending unit
I guess I'm one of them. If you took the pink wire off the sending unit and tested would you have any voltage or not? We know the sending unit resistance is variable within it's range(empty tank-full tank) but resistance to what? Isn't it resistance to current? Can you have current without voltage?
 
I guess I'm one of them. If you took the pink wire off the sending unit and tested would you have any voltage or not? We know the sending unit resistance is variable within it's range(empty tank-full tank) but resistance to what? Isn't it resistance to current? Can you have current without voltage?

Resistance to ground. But yes, low current voltage is supplied to the gauge and through the gauge is transferred to the sender.
If anything from the gauge to and including the sender was shorted it would blow the fuse.
 
Fred
Hope I didn't add confusion in your other post.
My '80/81 SDC had a single pink wire to the sender. Unlike the new sender, it was self grounding to the tank. There was still a ground wire from the instrument cluster that connected to a tab on the tank and closed the circuit for the sender. It also had a green bonding wire connected to that tab that ran to the filler neck. When I rewired the the new 2 wire sender I moved the ground to it. I have not yet confirmed whether or not my tank is grounded. Possibly not? It will be looked at before it does anything. It is just that simple though how someone can change something and not realize they may be adding a potential hazard.
It is unclear what happened in your situation. You are missing something. Lots of suggestions have been offered.
I do find it odd that you tested the sender good before installation and yet your gauge was spiked when you were below 10% fuel capacity after the install.
Your pic of the new sender showed you didn't follow the installation instruction for the sender at least as far as the float position goes. Maybe something else was missed too?
Most are trying to help.
 

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