40 sedan bridge forum

Thanks Bill, any issues with the engine room noise?
Possibly louder. But since I'm always at the helm when engines are on, ain't my problem. Ha!

Seriously, there had to be a reason Sea Ray glued all that foam to the carpet. I assume it was for noise suppression. But I'm not sure how much it helped in addition to the soundproofing on the underside of the floor.
 
Hey Guys promised you a image of the hookup of the garmin wiring to the ray marine autopilot. here it is. just ground the negative and run the blue wire from your garmin to the positive in the NEMA 0183 block on the terminal. that SIMPLE! the reason for the two garmin cables in the image is I have a 7612SXV and a 942XS backup. Everything is cat 5 connectd including the radar and cameras.View attachment 80560 View attachment 80561
I have a Ray pilot 650 and a Garmin 7612, will they connect and what are the advantages as in, following the chart or navigation lines, following set points, etc. Fairly new owner still learning the electronics and thinking of upgrades, I would appreciate any help or suggestions
 
Thanks Jason, I was asking if there is a specific interface needed for the new chartplotter to hook up with the older equipment?
Also, the same thing happened to my portlight, I wanted to replace it but found they are very expensive, so I silicone it from the outside.
I founds it for $280 from boat ID so thinking about just replacing it. But if I choose to wait a year I might heed your advise!
 
Thanks Jason, I was asking if there is a specific interface needed for the new chartplotter to hook up with the older equipment?
Also, the same thing happened to my portlight, I wanted to replace it but found they are very expensive, so I silicone it from the outside.
I just hooked up the NEMA 0183 line out of my new chartplotter to the interface shown and it does full trip point by point diving and headings ETC... when I go off coarse, and click it to goback to route it tracks back just fine. I like it and don't feel a need to update the autopilot...
 
I have a Ray pilot 650 and a Garmin 7612, will they connect and what are the advantages as in, following the chart or navigation lines, following set points, etc. Fairly new owner still learning the electronics and thinking of upgrades, I would appreciate any help or suggestions
Yea it follows everything no problem... works like a charm
 
anyone need a specific tool to get the rudder stuffing box loose? Or just angle a large pipe wrench on it? I got in there today on one of them and it is frozen solid. couldn't use the crappy adjustable they sell at marine stores, it just cracks the tool loose. I don't think it has been adjusted since install. I covered it in PB Blaster and will try again with a 18" pipe wrench but feel I might hae to cut it to make it a stubby for the room in there.
 
anyone need a specific tool to get the rudder stuffing box loose? Or just angle a large pipe wrench on it? I got in there today on one of them and it is frozen solid. couldn't use the crappy adjustable they sell at marine stores, it just cracks the tool loose. I don't think it has been adjusted since install. I covered it in PB Blaster and will try again with a 18" pipe wrench but feel I might hae to cut it to make it a stubby for the room in there.
There are a few ideas here. As you can see I got the crappy adjustable to work for me.

http://www.clubsearay.com/index.php?threads/stuffing-box-wrench.73936/
 
There are a few ideas here. As you can see I got the crappy adjustable to work for me.

http://www.clubsearay.com/index.php?threads/stuffing-box-wrench.73936/
Thank you for the link! That's the tool I pretty much bent today. but I'll wack it with the ball peen hammer and hit it with the wire brush and coat it some more with the PB. you can grab the rudder and litterally hear it clink in all directions. the water was streaming in at the end of the season...
 
Possibly louder. But since I'm always at the helm when engines are on, ain't my problem. Ha!

Seriously, there had to be a reason Sea Ray glued all that foam to the carpet. I assume it was for noise suppression. But I'm not sure how much it helped in addition to the soundproofing on the underside of the floor.
Very funny, I love it!
 
Not sure if anyone has had to deal with this piece. Having the cockpit bench seat re-upholstered. This is the seat base originally made out of some sort of 1/2" plastic. Mine was broken in (3) different places. I assume from people standing on the seat over the past 20 years. I mended it together once with a 1x1 galvanized steel piece of angle iron. I ordered a 1/2"x8"x60" piece of aluminum plate online, and then cut it out with a skill saw with carbide metal cutting blade, and a jigsaw. I'm not a welder, so dropped it off at a local weld shop to join the stiffener, which could have easily been tapped and bolted together. He could have probably cleaned up his slag a bit, but it's completely out of sight.
Pretty confident that I won't have to replace it again...:)
 

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Not sure if anyone has had to deal with this piece. Having the cockpit bench seat re-upholstered. This is the seat base originally made out of some sort of 1/2" plastic. Mine was broken in (3) different places. I assume from people standing on the seat over the past 20 years. I mended it together once with a 1x1 galvanized steel piece of angle iron. I ordered a 1/2"x8"x60" piece of aluminum plate online, and then cut it out with a skill saw with carbide metal cutting blade, and a jigsaw. I'm not a welder, so dropped it off at a local weld shop to join the stiffener, which could have easily been tapped and bolted together. He could have probably cleaned up his slag a bit, but it's completely out of sight.
Pretty confident that I won't have to replace it again...:)
That's really good work. Mine was in pieces when I bought my boat. As usual I took the poor mans approach and just removed all the hardware. I just set the bench on top with it jammed against the stern. The tab on the underside wedges inside the compartment and that holds it snug in place.
 
Not sure if anyone has had to deal with this piece. Having the cockpit bench seat re-upholstered. This is the seat base originally made out of some sort of 1/2" plastic. Mine was broken in (3) different places. I assume from people standing on the seat over the past 20 years. I mended it together once with a 1x1 galvanized steel piece of angle iron. I ordered a 1/2"x8"x60" piece of aluminum plate online, and then cut it out with a skill saw with carbide metal cutting blade, and a jigsaw. I'm not a welder, so dropped it off at a local weld shop to join the stiffener, which could have easily been tapped and bolted together. He could have probably cleaned up his slag a bit, but it's completely out of sight.
Pretty confident that I won't have to replace it again...:)
I have the same problem. I wish I had your ability! For those of us less talented with no access to a machine shop there is another inexpensive (well for a boat) solution. It is just a piece of 1/2" King StarBoard. You can get custom sizing from boating outfitters and get 3/4 inch thickness for a much stronger than factory situation. Plus they have CNC and can cut it to the exact measurements. Just reach out with the dimensions and they can cut to order. If there is enough of us out there that need to do with maybe we can get a group discount with different shipping addresses. It does not hurt to ask I always say... https://www.boatoutfitters.com/cut-to-size-black-king-starboard
 
Starboard should work. The piece is a simple 1/2" x 8" x 60". The cut in the middle does not have to be exactly like factory. Just allows easier access to the base with the seat flipped up. I laid my old one on the new, and just traced it with a sharpie. A 1x1 piece of aluminum angle through bolted to the bottom would stiffen it up greatly. Just use your old piece as a template to drill the new holes for your slider hardware, and get the width correct, so that it bolts back into the original base holes. I thru drilled my aluminum to re-attach the piano hinge with #8x1" stainless machine screws and lock nuts. Got it all reinstalled yesterday, and it works great.
 
One thing....the hardest part of this is flat hardware to hold the seat bracket to the slider block. I used flush 8-32 binding post ends found at a local ace hardware combined with a matching countersunk machine screw. Factory is t-nuts embedded in the wood base and countersunk machine screws. The bronze binding post bolts shown in the pic above did not work. They were too tall to allow it to slide in the channel.
 
I have a follow up question on the rudder post issue. I just returned form having a survey done on a 2001 40 DB I am hoping to purchase. The surveyed said he could not access the steering gear from the bilge. I did not look myself but is there access? thanks.
 
I have a follow up question on the rudder post issue. I just returned form having a survey done on a 2001 40 DB I am hoping to purchase. The surveyed said he could not access the steering gear from the bilge. I did not look myself but is there access? thanks.
I'm in there now repacking the rudders. it is a horrible design as the water tank sits just above so the only access you have is crawl space. To access you need to pull the exhaust hose and battery for the Gen to access starboard. Not positive all boats need the exhaust line pulled but I added a Centek inline muffler that is completely in the way. For port pull all 4 batteries and the wood baffles in between. (I also pulled the battery charger that was updated and hanging in the way) then good luck if they are leaking and never been adjusted. PB blaster soak for a couple days and then I will be bringing a 18" or 24" pipe wrench as the basic tool could not unbind it for me on day one and I broke it. For access labor-wise so far I am about 4 hours in and I work pretty efficiently...
 
Wow, thanks Jason. That sounds like a nightmare. The surveyer thought that one option would be to cut an access port in the rear seat box. Would that do it?
 
Wow, thanks Jason. That sounds like a nightmare. The surveyer thought that one option would be to cut an access port in the rear seat box. Would that do it?
The rear seat box is removable and clamps down. An access port below that would be unseen with the cockpit bench over the top of it.
 
The rear seat box is removable and clamps down. An access port below that would be unseen with the cockpit bench over the top of it.
But again, you would be accessing the top of the water tank, not the running gear that is directly below it by about 4 feet...
 
I'm in there now repacking the rudders. it is a horrible design as the water tank sits just above so the only access you have is crawl space. To access you need to pull the exhaust hose and battery for the Gen to access starboard. Not positive all boats need the exhaust line pulled but I added a Centek inline muffler that is completely in the way. For port pull all 4 batteries and the wood baffles in between. (I also pulled the battery charger that was updated and hanging in the way) then good luck if they are leaking and never been adjusted. PB blaster soak for a couple days and then I will be bringing a 18" or 24" pipe wrench as the basic tool could not unbind it for me on day one and I broke it. For access labor-wise so far I am about 4 hours in and I work pretty efficiently...
I got the port side done just removing the two port batteries. Didn't have to remove the starboard batteries. Squeezed in there on my right side. My right hand did all the work and my left hand fed it tools. If I remember correctly I did not mess with loosening the locking nut first. I just loosened the top nut and once that happened I could turn down the locking nut just with my hand. I've done this on two 400DBs and both boats the wimpy wrench was just fine. I think I slid a pipe over the handle for one of the nuts to get a little more torque to free it up. Also I didn't dig out old stuff. I had room to add two rings so that's what I did. Five years now and still dry without having to tighten yet.
 

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