Free maintnace advise from a pro

boatdoc100

New Member
Apr 9, 2007
101
I recently joined your forum in an effort to help Searay owners with there questions. I am a 27 year experienced marine mechanic and run the largest vacuflush dealership in Ohio. Feel free to drop a question. I hope I can help some of you guys out and save you a buck.
Brad
 
Welcome aboard Buck! Just look around I'm sure you'll find plenty of questions needing answers... Jump in where ever you feel you can help!
 
How come when my kids flush an 8 foot section of dental floss down the toilet, it binds up the bellows and the duck bill valves?

and BTW everyone... "The baton is passed"... thank goodness and welcome aboard.
 
Brad,

Welcome aboard! You're breaking Gary's heart by taking over head responsibility!

Where in Ohio are you?
 
Hi Brad,

Welcome aboard ... With out any objection at all we've elected you, with out vote, as the numnero uno Headman of CSR!

I have two of these wonders of modern engineering and have never had to get to their innerds and hope I never do. But now that you're here maybe you can give us some advice on the proper "care and feeding" of these necessities!

Chad
 
Welcome to the board and thanks for offering assistance.

(Aside: I'm wondering if you have valuflush maintenance kits for sale or know of a good source for them?)
 
Brad,

I am so glad that you posted. I just joined the board and am looking for vacuflush advice. I am a new owner of an '04 Sundancer, 1st boat with a vacuflush. It worked great for a couple of months. Then I started loosing air pressure....I think. I started to hear the pump run way after flushing. If I leave the "Head System" switch on, the vacuflush pump will run for about 15 seconds. After about 2-3 minutes it will run again for about 15 seconds. I've been keeping the switch off after I flush just to keep the pump from running. Is this due to these infamous duckbill pieces I've read about or something else. Thank you very much from a new board member.

Edith
 
This is my opinion...

The pump turns on for one reason... the vacuum switch determines there is not enough vacuum in the small tank between the toilet and the holding tank. Not maintaining a vacuum can be caused by several things. Although hoses can come loose between the vacuum tank and the toilet, that is rare and if the toilet is holding water, the vacuum leak is PROBABLY coming from the other direction... and guess what... the most probable thing is the duck bill valves have something stuck OR they have just lost their ability to provide a one-way check valve for the bellows pump due to age/degredation. I see you have a 2004 boat.... it may be time.... have fun!!!

If you search for duck bill valves with me as the author, I posted some step by step instructions for changing them.

If it is not the duckbill valves, it could be the bellows pump leaking (not likely though for the age of your boat) or a lose hose clamp... start with the duckbill valves first.
 
I recently joined your forum in an effort to help Searay owners with there questions. I am a 27 year experienced marine mechanic and run the largest vacuflush dealership in Ohio. Feel free to drop a question. I hope I can help some of you guys out and save you a buck.
Brad

Brad,
Welcome aboard. I'll take the opportunity and pop the qsn. After last pumpout I flushed the tank twice. Then, I added the SeaLand solution as advised on the can and all was good for a while. Now the level shows 1/2 and we have strong odor. I thought that flushing the tank will help a lot. What would you suggest to get rid of the odor?

Thanks,
Alex.
 
Brad,

I am so glad that you posted. I just joined the board and am looking for vacuflush advice. I am a new owner of an '04 Sundancer, 1st boat with a vacuflush. It worked great for a couple of months. Then I started loosing air pressure....I think. I started to hear the pump run way after flushing. If I leave the "Head System" switch on, the vacuflush pump will run for about 15 seconds. After about 2-3 minutes it will run again for about 15 seconds. I've been keeping the switch off after I flush just to keep the pump from running. Is this due to these infamous duckbill pieces I've read about or something else. Thank you very much from a new board member.

Edith

I will need more information to help diagnose. Sounds like something may be stuck in the duck bill valves or they may be in need on replacing. Fill your toilet bowl with water and flush through all at once. If this does not cure the problem the first thing to do is replace the duck bills. Maintance is just replace them every 4 to 5 years.
Brad
 
Alex F--- If the odor eminates from outside the boat after a flush, installing a vent filter will eliminate it (or replacing an existing one). To check if you have one simply look in the vent line from the holding tank. This filter is filled with activated charcoal and scrubs the air clean as it flows through. If odor comes inside the boat after flush, but vacuum pump not cycling, check for leak at holding tank, vent line cracked or broken or a loose tank watch mounting into top of tank.
For more advise or to talk in person feel free to call 419-625-0605 in Ohio.
Thanks
Brad
 
Many thanks to Gary and Brad. I am going boating tomorrow, so I will try filling the toilet and flushing. If that doesn't work, I'll get the duckbills and replace them. One way to help with the smell is to get one of those paper masks from a home store, like they use for drywall sanding. Then put a dab of Vick's in the mask. You won't smell the bad stuff then. Thanks for the advice, I'll let you know how it works out.

Edith
 
I've had to service the waste tank sender twice (and have a replacement to install any day now) and can attest to the unpleasant stink. It's bad but if you've ever changed a baby's diaper it's on par. The Vicks dabbed in the paper mask is a great tip!

Just pump out the system FIRST. Pump it out once, use a hose to put a lot of fresh water back in through the waste outlet and then pump it out the second time. Flush it once or twice in between the pump-outs. Oh, and it doesn't hurt to put some tank detergent in there before all this. That helps loosen the gunk for the subsequent pumping out. It would be quite a bit more unpleasant to work on any of this without having pumped out first.
 
I tried filling the toilet bowl with water and flushing all at one. But...it started doing it again. So. I'll try the duck bills now. Many thanks!!
 
I recently joined your forum in an effort to help Searay owners with there questions. I am a 27 year experienced marine mechanic and run the largest vacuflush dealership in Ohio. Feel free to drop a question. I hope I can help some of you guys out and save you a buck.
Brad

Hey there, Brad. I just came across your post here while doing a search as I'm having an issue with my vacuflush right now.

When I turn my head system on, the pump runs for about 10 seconds, then shuts down for about 10 seconds, then comes one for about 10 seconds, etc... Everything else works as it should (ie, it removes stuff from the head, fills the waste tank, and then the head refills with fresh water.

I spoke to the mechanic that replaced my water pump (on the engine) the other day, and he recommended cleaning the rubber seal in the head itself, and coating it with some petroleum jelly. His thinking was that some debris may be getting stuck in there, and that was preventing the system from pressurizing.

Well, I did that, and it's still running on/off/on/off, etc.

So my question to you is...now what?? I guess I want to see if this is something I can fix myself without having to deal with the issue of whether this is something passport will cover.

Thanks!
 
Ok I'm done, I'm tired and I'm afraid........ What the Hell is a Duck bill, I'm sure my vacuflush has them, but I've never had an issue......not on wood..... so what the Hell are they...?

The Boltman.........
 
Boatdoc is a goner....something to do with not following the rules............

There are several head pros here, but they seem to be asleep so here's a start:

The vacuflush system is really quite simple. When on, the system is charged with a vacuum from the valve in the base of the head all the way to the tank. There is a vacuum switch on the vacuum canister that tells the pump when the vacuum is low and to turn on the pump. With your symptoms, you are losing vacuum and the most likely place is the seal in the bottom of the head. There is a ball valve that rotates and it either wears the teflon seal or there is some debris on the gasket. first try cleaning the seal by opening the ball and holding it open while you clean the seal where the ball seats with a suitable soft rag or paper towel. Next lubricate the seal like your mechanic has advised and give the system another try. The system is very simple and that is the usual problem with lost vacuum.

Duck bill valves are little rubber check valves on the diaphram pump the allows the system to close one side and open the other as the diaphram cycles. When the diaphram reverses it travel the duckbills operate in reverse so you get suction on one side of the pump and pressure on the other each time the diaphram cycles. A picture is worth 1000 words.......take a look at your owner's packet in the SeaLand manual and you will quickly understand.
 
Boatdoc is a goner....something to do with not following the rules............

There are several head pros here, but they seem to be asleep so here's a start:

The vacuflush system is really quite simple. When on, the system is charged with a vacuum from the valve in the base of the head all the way to the tank. There is a vacuum switch on the vacuum canister that tells the pump when the vacuum is low and to turn on the pump. With your symptoms, you are losing vacuum and the most likely place is the seal in the bottom of the head. There is a ball valve that rotates and it either wears the teflon seal or there is some debris on the gasket. first try cleaning the seal by opening the ball and holding it open while you clean the seal where the ball seats with a suitable soft rag or paper towel. Next lubricate the seal like your mechanic has advised and give the system another try. The system is very simple and that is the usual problem with lost vacuum.

Duck bill valves are little rubber check valves on the diaphram pump the allows the system to close one side and open the other as the diaphram cycles. When the diaphram reverses it travel the duckbills operate in reverse so you get suction on one side of the pump and pressure on the other each time the diaphram cycles. A picture is worth 1000 words.......take a look at your owner's packet in the SeaLand manual and you will quickly understand.

Thank you! I will try the cleaning and vaseline route again. I will also check out my manual tomorrow while I'm at the boat for that 1000-word picture! IF it ends-up being those duckbills, they look pretty cheap to buy. How easy/difficult is it to change those out myself? I am moderately mechanically inclined.
 

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